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HDPE T-Sack Packaging Specifications: Size, Thickness, MOQ and Printing

Views: 0     Author: HengYi Packaging Technical Team     Publish Time: 2026-08-29      Origin: Hangzhou HengYi Packaging Material Co., Ltd.

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An HDPE T-sack, T-shirt bag or vest carrier bag looks simple, but a usable quotation requires more than width and length. Handle geometry, bottom seal, single-side thickness, resin, printing and packing all affect load performance and unit cost. The checklist below is based on the information our factory confirms before production.

HDPE T-sack specification checklist

Item What the buyer should specify Why it matters
Finished size Bag width x total length, including or excluding handles Different measuring methods change usable volume
Thickness Single-side thickness in mm, micron or mil Prevents confusion with two-wall total thickness
Material Virgin, recycled-content option, HDPE/LDPE blend and color Changes stiffness, opacity, strength and price
Printing Artwork, Pantone colors, print sides and coverage Determines plate count and registration requirements
Packing Loose, bundled, carton or bag packing; target pack weight Affects handling and freight efficiency

Single-side thickness and load strength

Our general PE processing range is approximately 0.008-0.20 mm single-side thickness. That range is a capability statement, not a recommendation for every T-sack. The correct gauge depends on the bag dimensions, handle cut, resin blend, packed weight and sharp edges. A larger bag or concentrated handle load can require more material even when the nominal capacity appears similar.

HDPE bag single-side thickness inspection
Film thickness is checked during extrusion, with a normal production target around +/-3% after specification confirmation.

Practical MOQ references

MOQ is driven by material use and machine setup rather than one fixed number for every bag. At about 0.04 mm single-side thickness, the following examples are useful starting references:

  • Around 20 x 30 cm: approximately 20,000 pieces with printing, or about 10,000 pieces without printing.
  • Around 40 x 50 cm: approximately 10,000 pieces with printing, or about 5,000 pieces without printing.

Final MOQ changes with thickness, handle layout, resin, print coverage and order value. Printed orders below roughly USD 500 are often uneconomical because gravure plates normally cost about USD 100 per color before freight and product cost.

Printing plates and repeat orders

HengYi supports up to 8-color gravure printing. Once paid, printing plates can be stored without a recurring storage charge and reused for repeat orders. New plates are required when the bag size, artwork or print colors change. A digital artwork file and confirmed Pantone references reduce color and registration delays.

Gravure printing for custom HDPE T-shirt bags
Printing setup, color count and coverage are reviewed before the final unit price is fixed.

Sampling, production and quality control

An unprinted sample can normally be prepared within three days. A printed sample normally requires about ten days because plate and print setup are involved. Standard bulk production is normally completed within three weeks after all details are approved.

Inspection covers incoming resin, film width and thickness, print quality, bag dimensions, seal strength and outgoing sampling. A normal finished-size target is around +/-1 mm where the structure allows it. Actual production quantity may vary within 5%; the final balance is adjusted to the delivered quantity.

Send these details for a faster quotation

Provide finished size, single-side thickness, packed product and weight, material/color, print artwork, quantity, packing preference and destination. See our custom HDPE T-shirt shopping bags for a product reference.

Phone:
+86-13456733297
Address:
No. 1, Sanbai tan Village, Renhe Town, Yuhang District, Hangzhou, China
About Us
Manufacturing since 2004 from our 2,500 m² facility in Hangzhou, we focus on custom PE bags, ziplock bags and polyethylene film rolls for global buyers.
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